Imprinted Concrete Driveways
The installation
site is excavated either manually or with the aid of machinery.
This is entirely dependent upon the condition of the existing driveway,
patio or pathway.
Preparation takes between 1 and 2 days, however this may alter
on larger installations, or installations that require more groundwork
to be undertaken, i.e. removal of trees, bushes or shrubs, or the
removal of an existing wall.
Once excavation of the site has been undertaken any manholes, gullies
and drainage will be installed prior to the site being covered
with MOT grade 1. The area is then levelled out and then compacted
with a plate compactor.
The shuttering will then be positioned and fixed to the desired
shape. All levels and falls will be checked at this point.
IT’S ALL SYSTEMS GO NOW
SECOND STAGE - THE POUR
Once the weather permits the installation will be poured. The
driveway, patio or pathway will be constructed with approximately
100mm thick concrete which is air entrained and has Fibremesh reinforcement
added at the concrete batching plant. The concrete will arrive
in a ready-mix concrete lorry and this is when all the action takes
place.
The concrete is levelled and trowelled out using a trowel and bull
float prior to adding the colour and release of your choice.
The concrete is either poured with the aid of the concrete mixer
or manually poured. This is entirely dependent on whether there
is adequate access available.
The whole area is then printed with the design of your choice.
On completion of the printing and prior to leaving the area will
be closed off using hazard-warning tape.
In cases where release powder has been used the area is brushed
off, prior to cleaning with a power wash, which will expose the
pattern imprinted concrete. The area in the meantime is dusty and
care must be taken when walking on the area.
THIRD STAGE
– APPLICATION OF SEALANT
Before the seal is undertaken the area to be sealed is cleaned
with the aid of a soft brush, blower and in some cases a pressure
wash. This is ensures that any dirt, leaves, and or any other debris
is removed from site.
Pattern and aligned expansion joints are
then cut into the joints at the installer’s discretion
using a diamond blade. The cuts are made where necessary in order
to minimise the chance of
cracking, and made within the pattern imprinted concrete to help
disguise them.
The final stage prior to seal requires silicone in the expansion
joints, manhole covers freed, and any other remedial matters to
be dealt with (the area has to be thoroughly dry before the sealant
can be applied).
The seal can then proceed adding that final
touch to your new installation. Subject to the prevailing weather
conditions the
installation should take between 30 – 60 minutes to dry.
It is advisable not to drive on the area sealed for at least 24/48
hours.
Weather conditions do have a strong bearing on the whole installation.
It may prevent the start date being adhered to, and may also delay
the pouring and final completion of the driveway.
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